Reverse bending of mesh cable tray

A reverse bend in a mesh cable tray can be made by carefully cutting and bending the tray in the opposite direction using bolt cutters and pliers, following precise measurements and safety precautions.Tools and Safety EquipmentBolt cutter or cable cutter for cutting tray wiresPliers or nose pliers for bending and adjusting wiresMeasuring tape and marker to mark bend pointsHand gloves and safety glasses to protect hands and eyes during cutting and bending Step-by-Step ProcessMeasure and Mark: Determine the location of the reverse bend and mark the tray where the bend will start and end. Accurate marking ensures the bend aligns with your cable routing plan .Cut the Wires: Using a bolt cutter, cut the horizontal wires along the marked section. This allows the tray to flex in the opposite direction. Ensure cuts are clean to avoid sharp edges .Bend the Tray: Using pliers, carefully bend the tray in the reverse direction. Start gradually to avoid kinking the mesh. For larger trays, bend in small increments along the cut section to maintain control .Check Alignment: After bending, verify that the tray aligns with the intended path. Adjust as needed by slightly bending individual wires to smooth the curve .Secure the Tray: Once the reverse bend is complete, fasten the tray to supports or struts using appropriate brackets or splice plates to maintain stability .Protect Cut Ends: If any wire ends are exposed, use rubber caps or protective covers to prevent injury and maintain electrical safety .Tips for a Professional FinishAlways bend gradually to avoid deforming the tray.Use two people for larger trays to maintain control and prevent damage.Consider the radius of the bend to ensure cables can pass through without stress.For complex routing, create a mock-up with a small tray section before bending the full length . By following these steps, you can create a clean, functional reverse bend in a mesh cable tray without needing pre-fabricated fittings, saving both time and material costs.